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steatite

Steatite Ceramic

Low-cost, high-frequency insulators, and have low mechanical strength, making them suitable for use in general equipment parts.

Material Overview

Steatite, a magnesium silicate ceramic, molecular formula is 3MgO.4SiO2.H2O,its color is usually white or beige. It is composed of a variety of chemical components, the contents of which are shown below:

[Steatite powder]Content of chemical composition (%)
Chemical Element Fe2O3 MgO CaO TiO2 Al2O3
Inspection standard <0.5 29-32 <0.8 <0.1 <1
Chemical Element SiO2 K2O Na2O Ingition Decerement Amount
Inspection standard 59-63 <0.5 <0.5 <7 99.5-100.5

Steatite is engineered for exceptional electrical insulation, thermal stability, and mechanical durability. With a density range of >2.7 g/cm³ and flexural strength >140 MPa, it outperforms traditional materials in high-temperature and high-voltage environments. Ideal for electrical enclosures, insulators, and industrial components, steatite combines cost-effectiveness with reliability in aerospace, automotive, and appliance industries.

Steatite Vs 85% Alumina Data Table

Property Steatite 85% Al2O3
Density (g/cm³) >2.7 >3.4
Flexural Strength (MPa) >140 >220
Modulus of Elasticity (GPa) 120 221
Thermal Conductivity (W/m·K) 2.5 16
Max. service temperature (℃) 800 1200
PRODUCTIONS

Steatite Ceramic Productions

Steatite ceramic has low cost, high-frequency insulation, and low mechanical strength. It is used in general device parts that require both cost-effectiveness, such as ceramic grinding cores, electrical terminals, and ceramic tubes. These products can have low-end alternatives.

Related Materials

  • Alumina Material

    Alumina ceramics are advanced ceramics with excellent comprehensive properties, and they were researched early, are the most widely used, and are the most mature.

  • Zirconia Material

    Zirconia ceramics are second only to alumina ceramics in terms of applicability and are very important advanced ceramics for structural applications.

  • Machinable Glass Ceramic Material

    The machinable ceramics have excellent machinability and can be machined using traditional metalworking tools.

  • Cordierite Ceramic Material

    Cordierite ceramics have ultra-low thermal expansion and are resistant to thermal shock, making them suitable for use as catalyst carriers and thermal insulation materials.

  • Mullite Ceramic Material

    Mullite ceramics are resistant to high temperatures and have low thermal expansion, making them suitable for use in kiln furniture and refractory materials.

Key Features

  • Electrical Insulation: Low dielectric loss and high resistivity (>10¹² Ω·cm) ensure safe operation in high-voltage systems.
  • Thermal Stability: Withstands temperatures up to 800°C, making it suitable for kiln supports and heating elements.
  • Chemical Resistance: Resists acids, alkalis, and organic solvents, extending lifespan in corrosive environments.
  • Cost-Effective: Lower production costs compared to alumina or zirconia ceramics.

Applications

  • Electronics: Insulators for circuit breakers, transformers, and sensors.
  • Light: lamp cap, terminal block for lighting appliance.
  • Industrial: Thermocouple protection tubes, refractory supports, and furnace linings
Why is steatite preferred for high-voltage electrical components?

Steatite is the first choice for high-voltage electrical components due to its excellent insulation (high resistivity, low dielectric loss), high dielectric strength (high voltage breakdown resistance), good mechanical strength, and thermal stability. It can withstand high temperatures and mechanical stresses, has stable chemical properties, and is low-cost, making it suitable for applications such as high-voltage insulators and capacitors, ensuring safety and reliability in high-voltage environments.

How does steatite perform in corrosive industrial environments?

Steatite resists acids, alkalis, and organic solvents due to its non-porous structure and chemical inertness. In chemical processing plants, steatite thermocouple tubes withstand exposure to sulfuric acid (pH <1) for over 5 years without corrosion. Its low thermal expansion (8 × 10⁻⁶/K) also minimizes cracking in cyclic heating applications like kiln supports.

Can steatite be machined into complex shapes for custom applications?

Yes. Steatite is compatible with processes like die pressing, slip casting, and CNC machining to produce intricate geometries.

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