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cordierite

Cordierite Ceramic

Ultra-low thermal expansion and are resistant to thermal shock, making them suitable for use as catalyst carriers and thermal insulation materials.

Material Overview

Cordierite (2MgO.2Al2O3.5SiO2) is a magnesium aluminum silicate ceramic renowned for its ultra-low thermal expansion, exceptional thermal shock resistance, and chemical stability. With a density range of 2.05 g/cm³ and a thermal expansion coefficient as low as 1~3×10⁻⁶/°C, it is widely used in automotive, aerospace, and industrial applications where rapid temperature changes and harsh environments are common.

Property Cordierite
Density (g/cm³) 2.05
Flexural Strength (MPa) 55
Modulus of Elasticity (GPa) 140
Thermal Conductivity (W/m·K) 1.6
Max. service temperature (℃) 1300
Dielectric Strength (kV/mm) 19

 

PRODUCTIONS

Cordierite Productions

Ultra-low thermal expansion and thermal shock resistance are the most prominent characteristics of cordierite ceramics. Jinghui uses cordierite materials mainly for ceramic burner plates.

Related Materials

  • ZTA Material

    ZTA ceramics combine the hardness of alumina with the toughness of zirconia, making them suitable for cutting tools and wear-resistant components.

  • Mullite Ceramic Material

    Mullite ceramics are resistant to high temperatures and have low thermal expansion, making them suitable for use in kiln furniture and refractory materials.

  • Machinable Glass Ceramic Material

    The machinable ceramics have excellent machinability and can be machined using traditional metalworking tools.

  • Steatite Ceramic Material

    Steatite ceramics are low-cost, high-frequency insulators, and have low mechanical strength, making them suitable for use in general equipment parts.

  • Silicon Carbide Material

    Silicon carbide ceramics are advanced ceramics with semiconductor properties and resistance to high-temperature corrosion, making them suitable for power devices and high-temperature structural components.

Key Features

  • Thermal Shock Resistance: Withstands rapid temperature fluctuations up to 350°C without cracking, ideal for catalytic converters and kiln furniture.
  • Low Dielectric Loss: Electrical resistivity >1014 Ω·cm ensures reliability in high-voltage insulators and electronic substrates.
  • Chemical Inertness: Resists acids, alkalis, and molten metals, extending lifespan in corrosive environments.
  • Lightweight Design: 40% lighter than alumina, reducing energy consumption in rotating machinery.

Applications

  • Automotive: Catalytic converter substrates (85–87% cordierite content) for emission control.
  • Electronics: Insulators and circuit boards for high-frequency devices.
  • Industrial: Kiln shelves, thermocouple tubes, and refractory supports.
  • Aerospace: Radomes and thermal protection systems due to low thermal conductivity.

Manufacturing & Customization

  • Sintering Techniques: Single-stage sintering at 1,350°C achieves 95% theoretical density.
  • Doping Additives: Ceria (CeO₂) doping improves fracture toughness by 30% (up to 2.8 MPa√m).
  • Custom Shapes: CNC-machined components with tolerances ±0.02 mm for precision applications
Why is cordierite the preferred material for catalytic converter substrates?

Cordierite’s ultra-low thermal expansion (1~3×10⁻⁶/°C) prevents cracking during rapid heating (e.g., exhaust systems reaching 1,000°C in seconds). Its honeycomb structure maximizes surface area for catalytic reactions while maintaining structural integrity under thermal cycling. Studies show cordierite substrates reduce backpressure by 20% compared to metal alternatives, improving fuel efficiency.

Does the cordierite honeycomb ceramic burner plate release harmful substances? Is it environmentally friendly?

The cordierite honeycomb ceramic burner plate is made of natural inorganic materials. It will not release harmful substances at high temperatures (less than 1300°C), is non-toxic and odorless, and meets food-grade safety standards. Its honeycomb structure can promote full combustion and reduce the generation of waste gases such as carbon monoxide. It is an environmentally friendly and durable clean combustion material suitable for barbecues, household gas equipment, and other scenarios.

What raw materials influence cordierite’s performance?

The choice of raw materials, such as talc, kaolin, and alumina, directly impacts porosity and thermal properties. For example, pre-calcining talc at 800°C reduces impurities, enhancing phase purity (>85% cordierite content) and thermal shock resistance.

Can cordierite ceramics withstand long-term exposure to corrosive environments?

Yes. Cordierite’s non-porous structure and chemical inertness resist sulfuric acid (pH <1) and molten salts. In chemical processing plants, cordierite thermocouple tubes show <0.1% weight loss after 5 years of exposure. Its low ionic diffusion rate also prevents contamination in semiconductor manufacturing.

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