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ceramic substrate

Ceramic Substrate

With over 17 years of experience in technical ceramic substrate manufacturing, we are committed to bringing more reliability and longer service life to your power modules and semiconductor packages.

Superior Quality for You

  • Ideal surface smoothness and flatness with minimal warpage
  • High stiffness, bending, flexural strength, and wear resistance (even working under high-temp)
  • Optimized thermal conductivity with faster heat dissipation
  • High electrical insulation, dielectric strength and volume resistivity
  • Perfect in adhesion with thick and thin film metallization paste
  • Precise tolerance in dimensions and thickness, especially after lapping
  • Chemical inertness to various oil and acid-base environments
Ceramic Substrate

Your Preferred Ceramic Substrate Supplier in China

We offer ceramic substrates in a variety of materials, including not only the most popular alumina (Al2O3) substrates, but also high-end aluminum nitride (AlN), silicon nitride (Si3N4) and zirconia (ZrO2) substrates.

Thanks to the ideal thermal management, electrical insulation, mechanical and chemical properties of ceramic substrates, they can significantly improve the performance and reliability of your electronic power modules and semiconductor packages, and also extend their service life.

We have in-house integrated capabilities in forming, laser cutting, laser scribing, polishing, machining and metallization. These capabilities enable us to produce a wide variety of standard or custom ceramic substrates. These include different sizes, thicknesses, shapes, surface treatments, and even unique properties required for specific applications.

1 Available Materials Al2O3 (96%, 99.6%), AlN, Si3N4, ZrO2, etc.
2 Standard Thickness 0.25 mm, 0.3mm, 0.38 mm, 0.5mm, 0.635 mm, 0.76mm, 0.8 mm, 0.89mm, 1.0mm, etc. (customizable)
3 Standard Size 120×120mm, 140×190mm, 130×140mm, 280×240mm, etc. (customizable)
4 Surface Roughness Ra 0.05μm to 0.75μm (adjustable according to process requirements)
5 Metallization We can perform metallization on designated areas of ceramic substrates.

Feel free to reach out to us to see what we can do for you.

OUR PRODUCTS

By Material

Jinghui mainly supplies ceramic substrates in four types of ceramic materials: alumina (Al2O3), aluminum nitride (AlN), silicon nitride (Si3N4) and zirconia (ZrO2).

Alumina Substrate

Alumina is the most commonly used material for ceramic substrates.

AlN Substrate

Excellent thermal conductivity is an outstanding feature of aluminum nitride substrate.

Zirconia Substrate

Core competitiveness lies in the perfect combination of high strength and toughness.

Standard ZTA Substrate

Combines the high hardness of alumina and the super toughness of zirconia.

OUR PRODUCTS

By Features

Our ceramic substrates can be processed into various shapes according to your requirements. And they can also be made in different colors to meet the needs of different applications.

Strip Substrates
Strip Substrates

The long strip ceramic substrates are often used in high-power LED, laser, and power modules.

Round Substrates
Ceramic Wafer

Ceramic wafers are usually used in fields such as electronic components and semiconductor devices.

Sector Substrates
Sector Substrates

It’s a unique configuration in the ceramic substrate family, which can be shaped by dry pressing directly or laser cutting.

Custom Substrates
Custom Substrates

Various custom shapes can be obtained via laser cutting or machining to meet extensive specific uses.

Laser Cutting Substrate
Laser Cutting Substrate

To cater to the electrical circuits’ demands, some special pattern by laser cutting for the base substrate is needed.

Machined Substrate
Machined Substrate

The precision-machined ceramic substrates have more accurate dimensional tolerance, as well as more complex shapes.

Pink Substrates
Pink Substrates

Pink substrates are made from 94.4% alumina, which can improve optic performance and are readily identifiable.

Black Substrates
Black Substrates

Black ceramic substrates can be 92% alumina substrate, yttria stabilized substrate, or silicon nitride substrates.

Key Components in Power Modules

Ceramic substrates serve as critical carriers for high-performance electronic packaging. They fulfill multiple functions including mechanical support, environmental sealing, and thermal dissipation.

Currently, the most widely used ceramic substrate materials globally are A2O3, AlN, Si3N4, and ZrO2. Thanks to their unique properties, they play crucial roles in industrial electronics fields such as LEDs, automotive electronics, aerospace electronic components, and lasers.

Alumina substrates have dominated the power device field due to their mature technology and optimal cost-performance ratio.

  • 96% Alumina Substrate: Commonly found in industrial control modules (such as automotive sensors), thick-film circuits, and heating elements.
  • 99.6% Alumina Substrate: For high-frequency/microwave circuits, and high-precision thin-film circuits.
AIuminum Nitride Substrate - For High-power Electronic Devices

Aluminum nitride substrates are increasingly used in high-end power modules, radio frequency devices, and optoelectronics due to their higher thermal conductivity and equally excellent electrical insulation properties.

  • Aluminum nitride substrates are commonly used in high-power power electronic devices such as high-power LED/LD chip carriers and IGBT/DBC power modules (electric vehicles/photovoltaics).

More About Our Ceramic Substrates

Our most mature product types are high-purity alumina (Al2O3) and aluminum nitride (AlN) ceramic substrates. We provide various specifications, shapes, and surface treatments. Additionally, we also offer metalized ceramic substrates.

Each of our substrates undergoes rigorous quality control to ensure consistency in dimensional accuracy and surface quality. We not only provide products but also offer expert advice on material selection and process adaptation based on our extensive experience.

Below are the material properties of some of our most common ceramic substrates for your reference. Please feel free to contact us if you have any questions about any of these parameters.

1. Mechanical Properties

Property Unit 96% Al2O3 99.6% Al2O3 AlN
Color / White Ivory Gray
Density g/cm3 ≥3.70 ≥3.95 ≥3.33
Light Reflectivity % 80%~90% 85%~93% 40%~60% (Visible light spectrum)
Flexural Strength MPa >350 >500 ≥380
Fracture Toughness MPa·m1/2 3.5~4.2 3.0~3.8 2.7~3.5
Vickers Hardness HV 1500~1650 1600~1750 1200~1400
Young’s Modulus GPa 300~350 370~400 310~350
Camber Length‰ T≤0.3: ≤5‰, Others: ≤3‰ ≤3‰ ≤3‰

2. Thermal Properties

Property Unit 96% Al2O3 99.6% Al2O3 AlN
Max. Service Temperature (Non-loading) 1200 1400 >1000
CTE (Coefficient of

Thermal Expansion) @ 20-400℃

1×10-6/℃ 7.0~7.5 6.5~7.2 4.2~4.8
Thermal Conductivity @ 20℃ W/(m·k) 20~25 28~35 170-230

3. Electrical Properties

Property Unit 96% Al2O3 99.6% Al2O3 AlN
Dielectric Constant / 9.0~9.5 9.5~10.0 8.6~9.0
Volume Resistivity Ω·cm >1014 >1015 >1014~>1015
Dielectric Strength KV/mm 10~15 15~25 15~25

The following are our standard specifications. We also support customization.

1. Alumina Substrate

99.6% Al2O3 Substrate
Thickness (mm) Maximum Size (mm) Shape Forming Method
As Fired Lapped Polished Rectangular Square Round
0.1-0.2 50.8 50.8 Tape Casting
0.25 114.3 114.3 Tape Casting
0.38 120 114.3 114.3 Tape Casting
0.5 120 114.3 114.3 Tape Casting
0.635 120 114.3 114.3 Tape Casting

Other special thicknesses within the thickness range of 0.1-0.635mm can be achieved by lapping.

96% Al2O3 Substrate
Thickness (mm) Maximum Size (mm) Shape Forming Method
As Fired Lapped Polished Rectangular Square Round
0.25 120 114.3 114.3 Tape Casting
0.3 120 114.3 114.3 Tape Casting
0.38 140×190 Tape Casting
0.5 140×190 Tape Casting
0.635 140×190 Tape Casting
0.76 130×140 Tape Casting
0.8 130×140 Tape Casting
0.89 130×140 Tape Casting
1 280×240 Tape Casting
1.5 165×210 Tape Casting
2 500×500 Tape Casting

Other special thicknesses within the thickness range of 0.1-2.0mm can be achieved by lapping.

 2. Aluminum Nitride Substrate

AlN Substrate
Thickness

(mm)

Maximum Size (mm) Shape Forming Method
As-fired Lapped Polished Rectangular Square Round
0.1-0.2 50.8 50.8 Tape Casting
≥0.2 114.3 114.3 Tape Casting
0.38 140×190 140×190 120 Tape Casting
0.5 140×190 140×190 120 Tape Casting
0.635 140×190 200 200 Tape Casting
1 140×190 300 200 Tape Casting
1.5 300 200 Tape Casting
2 300 200 Tape Casting
2.5 300 Tape Casting
3 300 Tape Casting
450 Isostatic Pressing
10 450 Isostatic Pressing

Other special thicknesses within the thickness range of 0.1-3.0mm can be achieved by lapping.

1. Dimensional Tolerances

Alumina Substrate
Item Substrate Thickness (mm) Standard Tolerance (mm) Best Tolerance (mm) Laser Cutting Tolerance (mm)
Length and Width Tolerance / ±2 ±0.15
Thickness Tolerance T<0.3 ±0.03 ±0.01
0.30-1.0 ±0.05 ±0.01
T>1.0 ±10% ±0.01

 

Aluminum Nitride Substrate
Item Substrate Thickness (mm) Standard Tolerance (mm) Best Tolerance (mm) Laser Cutting Tolerance (mm)
Length and Width Tolerance / ±2 ±0.15
Thickness Tolerance T<1.0 ±0.03 ±0.01
1.0≤T<1.5 ±0.05 ±0.01
T≥1.5 ±0.07 ±0.01

 

2. Surface Roughness

Alumina Substrate
Material Surface Roughness (μm)
As Fired Lapped Polished
96% Al2O3 Ra 0.2-0.75 Ra 0.3-0.7 Ra ≤0.05
99.6% Al2O3 Ra 0.05-0.15 Ra 0.1-0.5 Ra ≤0.05

 

Aluminum Nitride Substrate
Material Surface Roughness (μm)
As Fired Lapped Polished
AlN Ra 0.4 Ra 0.3-0.7 Ra ≤0.05

 

1. Hole Size

Alumina Substrate
Hole Diameter (mm) Standard Tolerance (mm)
φ≤0.5 0.08
φ>0.5 0.2

 

Aluminum Nitride Substrate
Hole Diameter (mm) Standard Tolerance (mm)
φ≤0.5 0.08
φ>0.5 0.2

2. Laser Scribing

Alumina Substrate
Substrate Thickness (mm) Laser Scribing Depth / Substrate Thickness (%)
0.2-0.3 40%±5%
0.3<T≤0.5 50%±3%
0.5<T≤1.0 43%±3%
1.2 55%±3%
1.5 55%±3%
2.0 55%+10%
The scribing spot can be in different sizes. Generally there are small spot 0.03-0.04mm (Substrate Thickness≤0.5mm ) and large spot 0.08-0.1mm (Substrate Thickness>0.5mm), and the accuracy is ±0.01mm.

 

Aluminum Nitride Substrate
Substrate Thickness (mm) Laser Scribing Depth / Substrate Thickness (%)
0.2-0.3 40%±5%
0.5<T≤1.0 50%±3%
1.0<T≤1.2 55%±3%
1.2<T≤1.5 60%±3%
2.0 45% (Extreme Depth)
The scribing spot can be in different sizes. Generally there are small spot 0.03-0.04mm (Substrate Thickness≤0.5mm ) and large spot 0.08-0.1mm (Substrate Thickness>0.5mm), and the accuracy is ±0.01mm.
Which should I choose, alumina (Al2O3) or aluminum nitride (AlN)? What are the main differences?

We believe your primary consideration should be heat dissipation. If heat is an urgent issue for you (such as power devices or lasers), you must choose aluminum nitride (AlN). If you don’t have high requirements for heat dissipation and are more concerned with insulation, strength, and cost, then you can choose alumina (Al2O3).

What exactly is the difference between 96% and 99.6% alumina?

In terms of ceramic substrates, the main difference between 96% alumina and 99.6% alumina lies in their properties.

99.6% alumina offers better thermal conductivity, dielectric strength, high-temperature stability, and surface finish compared to 96% alumina. If your application involves high frequency, high voltage, high temperature, or precision thin-film processes, we recommend that you choose 99.6% alumina.

However, if you are using alumina substrates in ordinary circuits, 96% alumina is sufficient. Additionally, it is more economical.

What is the surface roughness (Ra) of your substrates? What impact will this have on subsequent metallization?

Our best surface roughness (Ra) is below 0.05μm. And our standard surface roughness is typically ≤0.75 μm.

Surface roughness does indeed affect metallization. Generally, the smoother the surface, the better the adhesion of subsequent coatings and the higher the circuit precision. This is especially important for thin-film circuits and fine-linewidth processes.

Can you do precision machining such as drilling, cutting, and chamfering?

We can do precision machining on ceramic substrates. Please provide your drawing. We will evaluate the feasibility of production and inform you of the precision we can achieve.

Do you provide samples? Which customization services do you support?

We can provide free samples for standard specifications.

Our customization services include different sizes, special thicknesses, irregular shapes, different surface roughness levels, and metallization treatment for ceramic substrate surfaces. Please tell us your needs, and we will evaluate and provide a quote.

What is the minimum order quantity (MOQ)? What is your delivery time?

Standard products have a lower MOQ, while the MOQ for custom products depends on the complexity of the manufacturing process.

Delivery time will be assessed based on the order. The standard delivery time is generally 2-4 weeks. For urgent orders or samples, we will prioritize processing and ship them as quickly as possible.

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