Application Examples
Alumina (Al₂O₃), zirconia (ZrO₂) and silicon nitride (Si₃N₄) ceramic cutting tools are suitable for different processing scenarios due to their different physical and chemical properties. The following are their application examples.
- Alumina ceramic cutting tools: Finish turning of brake discs (cast iron).
- Zirconia ceramic cutting tools: Intermittent turning of stainless steel exhaust pipes.
- Silicon nitride ceramic cutting tools: High-speed milling of engine blocks (cast iron).
Ceramic Cutting Tool Expert
Ceramic cutting tools by Jinghui are engineered from high-purity alumina (Al₂O₃) , zirconia (ZrO₂) and silicon nitridesto (Si3N4), delivering unmatched performance in demanding industrial applications. Our ceramic cutting tools last up to 10 times longer than conventional carbide tools and excel in machining composites, high-temperature alloys and brittle materials.
Comparison and Selection Suggestions
| Characteristic | Al₂O₃ | ZrO₂ | Si₃N₄ |
| Hardness | Highest | Medium | Higher |
| Toughness | Worst | Best | Above average |
| Heat Resistance | 1200℃ | 800℃ (long term) | 1300℃ |
| Suitable Materials | Cast iron/hardened steel/non-metal | Stainless steel/composite materials | Cast iron/high temperature alloy/titanium alloy |
| Suitable Processes | Finishing | Roughing/interrupted cutting | High-speed roughing and finishing |
| Typical Cutting Speed | 200-400 m/min | 100-300 m/min | 500-1000 m/min |
Product By Shape
Available in a variety of shapes to suit a variety of machining processes and fixtures, our ceramic cutting tools can greatly improve your efficiency and performance for precise and economical turning, hard turning, grooving, milling and boring.
High-speed machining of cast iron and superalloys with thermal stability up to 1,200°C.
Can withstand higher temperatures than carbide and are ideal for operations where heat build-up is a concern.
Cost-effective cutting for non-ferrous metals, offering electrical insulation.
Particularly effective for achieving precise surface finishes and intricate tolerances.
Balanced thermal expansion for automotive engine part machining.
High-precision threading of heat-resistant alloys in oil & gas applications.
Dry machining capability with reduced friction for eco-friendly manufacturing.
Used in grinding operations where precision and surface integrity are crucial.
Key Benefits
Ceramic cutting tools are used for machining parts made of cast iron, hard materials such as hardened or sintered steel. They enable economical, high-quality machining processes when turning, hard turning, grooving, milling or drilling.
10x durability in abrasive environments.
Reduce cycle times by 30% with minimal heat generation.
Ideal for wet machining and chemical exposure.
End mills, inserts, and specialty geometries for CNC or EDM.
14-day turnaround for functional samples.
Strict quality control to ensure quality consistency.
High-quality Service for You
Jinghui’s ceramic cutting tools are of excellent quality and can improve the dimensional accuracy of your products to 0.001 mm. With strict quality control, global delivery and professional technical support, we can optimize your industrial processing efficiency. Work with us to get tools that exceed your expected performance.
Ceramic tools offer higher hardness, heat resistance, and longer lifespan, reducing downtime and tool replacement costs in high-speed machining.
Cast iron, high temperature alloys (nickel-based/titanium alloys), hardened steel, composite materials and non-metals such as graphite and ceramics. Soft metals such as aluminum and copper (easy to stick to the cutting tool) are not recommended.
The main reason is vibration or excessive feed.
Suggestions:
1. Improve the rigidity of the machine tool.
2. Reduce the radius of the tool tip.
3. Avoid sudden changes in axial force during intermittent cutting.